Performs commissioned manufacturing of amino acids, pharmaceutical products in bulk and pharmaceutical intermediates, and develops, manufactures and sales pharmaceutical plasters. Pharmaceuticals & Fine Chemicals Business of SEKISUI MEDICAL.

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Manufacturing Facility

Manufacturing Facility for Active Pharmaceutical Ingredients and Pharmaceutical Intermediates (APIs)

In November 2006 we added a multi-purpose pharmaceutical intermediate manufacturing facility to the existing facility that was constructed in 2000. The new facility can be adapted for various processes with a great use of flexible hoses. It also is equipped with numbers of reaction vessels including 8,000 L-scale, centrifuges, and dryers.
Furthermore, the facility has a Class 100,000 clean room as well as reaction vessels including a 5000 L-scale, centrifuges and dryers. It not only conforms to cGMP, but also is especially designed to ensure an appropriate environment, safety, and health. The facility maintains a total production system for pharmaceutical intermediates as well as APIs.

Pharmaceutical intermediate manufacturing facility (multi-purpose manufacturing facility)


API manufacturing facility (Class 100,000)


Outline of the facility
  Existing area Additional facility area
Intermediate/crude crystal Intermediate/crude crystal API
(Clean room/Class 100,000)
Stirring vessel with jacket
(reaction vessel)
GL 3,000-4,000L 2 GL 1,500L 1 GL 3,000L 1
5,000L 2 7,000L 1 5,000L 2
8,000-10,000L 3 8,000L 1  
SUS304 3,000-4,000L 3 SUS304 6,000L 1
SUS316L 5,000-8,000L 2 SUS316L 6,000L 1
Centrifuge TFL 48B 2 TFL 36B 2 TFL 36B 2
  SUS316L 36B 1  
Dryer Conical-type Conical-type Pan-type
NSGL 3,000L 1 NSGL 3,000L 1 SUS316L 2,100L 1
  Biax stirring dryer  
SUS304 3,000L 1
Others   Nitrogen generator Oximeter
Manufacturing water (Manufacturing facility independent: ion-exchanged water & UF water)
 
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Manufacturing Facility for Investigational API/Pharmaceutical Intermediates

The Iwate plant, where several drug substance manufacturing lines are in operation, has two manufacturing lines that conform to GMP for APIs including investigational drugs.

Line-1 is a manufacturing line equipped with 100-500 L-scale GL vessels as main apparatus. It consists of manufacturing facility that is designed to manufacture investigational drugs on a scale of 10-50 kilograms, covering from reaction through crystallization and isolation to drying, and a product room with dust control of Class 100,000 quality.

Line-2 is a manufacturing line equipped with 1-1.5 MT-scale equipments. It is capable of manufacturing APIs on a scale of 50-100 kilogram covering from reaction through crystallization and isolation to drying in series. The line also has a Class-100,000 product room.

Line-1 A list of equipment

Type Material Size Count  
Reaction/crystallization vessels SUS304
SUS316L
GL, NSGL
500L
500L
100-500L
1
1
7
 
High-pressure reaction vessels SUS304
SUS304
800L
100-500L
1
2
Press
8kg/cm2
High vacuum distillation towers Glass 200L 1  
Centrifuges TFL
TFL
30B
24B
1
1
 
Dryers NSGL
TFL
300L
65L
1
1
Conical-type
Vibration flow

Line-2 A list of equipment

Type Material Size Count  
Reaction/crystallization vessels GL
GL
GL
SUS316L
500L
1,000L
1,500L
800L
1
1
1
1
 
Centrifuges SUS304
PFA/SS400
30B
30B
1
1
 
Activated carbon filters HC22/SS400 0.5m2 1  
Dryers PFA/SUS304 240L 1 Vibration flow
 
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